Heatmasters

Heating Elements


With half a century of experience in on-site work, Heatmasters has developed high quality & heavy-duty pre-heating and post-weld heat treatment (PWHT) ceramic heating elements designed for professional use.

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    Benefits


    Our heating resistor elements are easy to use and designed to ensure a long product lifetime. In addition to standard sizes, we also manufacture tailor-made ceramic heating elements to meet your specifications and requirements.

    • Long product lifetime
      • Beads in heating elements are high-quality aluminum oxide (Al2O3; 95 %) ceramic. The material is according to IEC 672 group C-700.
      • Heating elements with any risk of tail breakage are equipped with tail supports to ensure a long product lifetime

       

    • Even heat distribution
      • Heatmasters heating elements provide even heat distribution to ensure accurate heat treatment processes

       

    • Custom solutions
      • We produce tailor-made elements to meet your specifications and the ISO 17663:2009 standard

       

    • Designed to work
      • With half a century of experience working on-site, our ceramic heating elements have been designed using the highest quality standards and feedback from our Wizards of Metal and customers across the globe
      • Wire material is nickel, which does not heat up during the heating process

       

    • Easy to attach
      • Attaching the heating elements is easy, using a steel band or magnetic clamps. The banding tools (band tensioner and sealer) are easy to use.

    Construction Details


    • NiCr 80/20 Resistance Wire
      • VLV, VLH, VPE & Furnace Elements Spiral Ni/CR Wire.
    • Aluminium Oxide (Al2O3 ; 95 %) Ceramic Beads
      • According to IEC 672 Group C-700
      • Colors: Pink & White
    • Tail & Resistance Wire Welded Together -> Reliable Joint

    Heating Elements Catalog

    Ceramic Heating Elements for Pre-Heating


    VET-Flexible Preheating Elements


    Insulated VET-preheaters are suitable for the preheating of flat or round workpieces and are easy to use. The thermal insulation is part of the element. Fixing onto the workpiece is simple and fast using steel banding or clamping magnets.

    Average Heating Power: 3,0 kW/67 V
    Operating Temperature: 0 … 450 °C
    Connector Type: Camlock & Dinse Connectors Available
    Standard Sizes: View Heating Elements Catalog

    VETS-Flexible Preheating Elements


    VETS-Flexible Preheating Elements
    Insulated VET-preheaters are suitable for the preheating of flat or round workpieces and are easy to use. The thermal insulation is part of the element. Fixing onto the workpiece is simple and fast using steel banding or clamping magnets. Connectors for the power supply are in the side of the element.

    Average Heating Power: 3,0 kW/67 V
    Operating Temperature: 0 … 450 °C
    Connector Type: Camlock & Dinse Connectors Available
    Standard Sizes: View Heating Elements Catalog

    Ceramic Heating Elements for Pre-Heating & Annealing


    VHV-Heating Mat


    VHV-heating mats are suitable for preheating and post-weld heat treatments, process heating etc. VHV-heating elements are used for flat or round workpieces.

    Average Heating Power: 3,0 … 3,6 kW/67 V
    Operating Temperature: 0 … 1050 °C
    Connector Type: Camlock & Dinse Connectors Available
    Standard Sizes: View Heating Elements Catalog

     

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    VHVP Heating Mat for Annealing


    VHVP-heating mats are about half the size of VHV-type heating mats and they are designed for Heatmasters’ inverters and Heatmasters’ thyristor type power sources. Two VHVP-heating mats must have a series connection when using normal standard voltage power sources.

    Average Heating Power: 5,9 … 7,2 kW/67 V
    Operating Temperature: 0 … 1050 °C
    Connector Type: Camlock & Dinse Connectors Available
    Standard Sizes: View Heating Elements Catalog

    VHK Flexible Cone Heater


    VHK-heating mat spreads like fingers and is suitable for use on cone-shaped workpieces. It is used typically on the welds of studs and outlet tubes etc.

    Average Heating Power: 3,0 … 3,4 kW/67 V
    Operating Temperature: 0 … 1050 °C
    Connector Type: Camlock & Dinse Connectors Available
    Standard Sizes: View Heating Elements Catalog

    Channel Heaters


    Heatmasters channel heaters are designed for preheating and post-weld heating with normal heat treatment devices, internal heating of tubes and other cylindrical workpieces as well as for heating temporary furnaces.

     

    VLV Channel Heater


    The VLV-channel heater is designed for pre- and post-weld heating with normal heat treatment devices. It is used for the internal heating of tubes and other cylindrical workpieces as well as for heating temporary furnaces.

    Average Heating Power: 3,0 kW/67 V
    Operating Temperature: 800 °C
    Connector Type: Dinse

    TypeSize
    VLV-700 Channel Heater700 x 65 x 20 mm
    VLV-1200 Channel Heater1200 x 65 x 30 mm
    VLV-1600 Channel Heater1600 x 65 x 30 mm

    VLH Channel Heater


    The VLH-Channel heater is designed for pre- and post-weld heating using normal heat treatment devices. VLH is used primarily for preheating and for temporary heat treatment furnaces but is also suitable for many other applications.

    Average Heating Power: 12,0 kW/67 V
    Operating Temperature: 800 °C
    Connector Type: Dinse

    TypeSize
    VLH-700Four Bank Channel Heater
    VLH-1200Four Bank Channel Heater

    VPE Chamber Heater


    The VPE-chamber heater is designed for preheating pipes and tubes from the inside using normal heat treatment devices. There are two standard sizes. Custom-tailored sizes can be produced, with a maximum length of 7,0 m.

    Average Heating Power: 12,0 … 36,0 kW/67 V
    Operating Temperature: 800 °C
    Connector Type: Dinse

    TypeSize
    VPE-Ø135-2250L = 2250 mm
    VPE-Ø150-2250L = 2250 mm

    Custom-Tailored Solutions


    Heatmasters also designs and delivers custom-tailored heat treatment elements and element assemblies. We design these together with our customers to ensure all specifications and requirements are met.

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