Heatmasters On-site Heat Treatment Services (Pre-Heating & PWHT)

Services


Heatmasters provides you with a wide range of industrial and heat treatment services. We can offer single jobs or custom-tailored turn-key solutions anywhere in the world.

When you choose Heatmasters, you get:

  • Rapid responses and unmatched flexibility

  • High-quality solutions – backed by half a century of experience and quality standards

  • Custom-tailored, cost-effective solutions designed to meet your needs

  • No stress – you can count on us to take care of everything

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SERVICE OFFERING


On-Site Heat Treatment

On-Site Heat Treatment

Custom-tailored local zone heat treatment (pre-heating and PWHT) solutions anywhere in the world – thanks to our Wizards of Metal and innovative mobile heat treatment equipment.

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Heat Treatment in Temporary Furnaces

Heat Treatment in Temporary Furnaces

Heat treatment for large objects, such as pressure vessels, boiler parts, and off-shore components when transportation is not feasible or cost-effective.

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Refractory Dry-Outs

Refractory Dry-Outs

Professional refractory dry-out services to help ensure you receive maximized refractory lining performance.

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Heat Treatment Furnaces

Heat Treatment in Fixed Furnaces

Services for stress relieving, annealing, normalizing, preheating, austenitizing, pearliting, ferriting, and softening for welded, casted, cold-formed and machined parts in our facilities across Europe.

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Industrial Services

Industrial Services

Heatmasters specializes in a wide range of industrial services such as NDT inspections, surface treatment and other services for maintenance of process plants and manufacturing industry.

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ON-SITE HEAT TREATMENT


Custom-tailored local zone heat treatment (pre-heating and post-weld heat treatment) solutions anywhere in the world – thanks to our Wizards of Metal and innovative mobile heat treatment equipment.

Our technicians are specialized in on-site works taking place at nuclear power plants, power plants, oil refineries, pulp & paper mills, as well as within chemical and offshore industry projects. Our on-site heat treatment solutions adhere to our comprehensive quality management system and industry regulations.

Our wizards of metal use mobile heat treatment units designed and manufactured by Heatmasters, which are equipped with modern temperature control systems. This ensures rapid and accurate heat treatment, along with digital documentation for each heating process completed.

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We also provide:


  • NDT / DT inspections
  • Project management & supervisory services
  • Staff rental
  • Scaffolding
  • Process improvement, digitalization and outsourcing through integrated service model

Testimonials

Andritz - Uruguay

“We are extremely satisfied with the work completed by Heatmasters despite the challenges caused by the pandemic. A great effort was required to get the job done on schedule and Heatmasters heat treatment specialists were flexible and their commitment to work was exemplary. It was easy to work with the “wizards of metal” because they are professionals and know what they are doing. The equipment and tools were also suitable for the works at the Montes del Plata Mill.”
- Jukka Repo, Service Engineer, Recovery Boilers at ANDRITZ OY

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MONTES DEL PLATA MILL IN URUGUAYHeatmasters Pre-Heating Boiler StemsKYMIJÄRVI III BIO-HEATING PLANTHeatmasters Pre-Heating @ Kymijärvi II (2019)Olkiluoto Nuclear Power Plant

HEAT TREATMENT IN TEMPORARY FURNACES


Heat treatment for large objects, such as pressure vessels, boiler parts, and off-shore components, must often be carried out at the manufacturing site due to transport challenges and costs.

Heatmasters’ temporary furnaces are constructed using modular insulated panels, which means the size of the furnace is easily customized and they can be quickly erected almost anywhere, outside or inside a manufacturing plant. Typically, furnaces are gas-fired with several 500kW and 1MW burners, which means there are no power supply limitations even when heating large objects.

A typical modular temporary furnace solution includes assembly, one or several heat treatments, and disassembly. And naturally, the entire heating process is accurately controlled and documented using our innovative temperature control system.

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We also provide:


  • NDT / DT inspections
  • Blasting & painting
  • Transportation
  • Pressure testing
  • Project management & supervisory services
  • Staff rental
  • Scaffolding
  • Process improvement, digitalization, and outsourcing through integrated service model

Testimonials

Heavy Industry

“Heatmasters is a professional heat treatment service provider that we trust for heat treating of high quality and very expensive products like Azipod® hulls. Heatmasters' staff is professional, flexible and have outstanding communication skills. The dimensions of the temporary furnace delivered for heat treatment of Azipod® hulls was 8x8x6 m.”
- Marko Laving, CEO, Heavy Industry Estonia OÜ

Temporary furnace for the heat treatment of large objectsTemporary Furnace Heat TreatmentHeatmasters mobile heat treatment furnace.Insulation of temporary heat treatment furnace.Temporary heat treatment furnace inspected.Heatmasters Temporary Heat Treatment Furnace Lehtosen Konepaja LEKO FinlandHeatmasters Temporary Furnace Installation 2013

REFRACTORY DRY-OUTS


Heatmasters provides professional refractory dry-out services to help ensure you receive maximized refractory lining performance. We can utilize gas burners or heating elements during dry-out and heat-up. Our innovative temperature control system means we can accurately execute and document a thermal cycle according to the manufacturer’s specifications. Our flexible team of experts has a strong track record of cooperation with manufacturers and other parties involved in turn-key projects.

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We also provide:


  • Project management & supervisory services
  • Staff rental
  • Scaffolding
  • Process improvement, digitalization, and outsourcing through integrated service model

Testimonials

Gaujas Koks

“Thanks to the entire Heatmasters team for the high level of services provided during dry-outs in Gaujas Koks.”
- Romāns Kazaks, Technical Director of Gaujas Koks

Coal-fired thermal power station - Photo by: Marek ŚlusarczykRefractory Dry-Out ServicesHeatmasters heating elements.Combustion Chamber Burner Hole dur

HEAT TREATMENT IN FIXED FURNACES


We provide services for stress relieving, annealing, normalizing, preheating, austenitizing, pearliting, ferriting, and softening for welded, casted, cold-formed and machined parts in our facilities with more than 20 fixed furnaces located across Finland and Poland, and a strong partner network across Europe.

Each heat treatment is completed according to customer needs, with accurate digital documentation of the heating process.

Our high furnace capacity enables fast response times, with over 90% of orders processed during the same or next business day.

Our Furnace Specifications

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We also provide:


  • NDT inspections
  • Blasting & painting
  • Transportation
  • Pressure testing
  • Process improvement, digitalization, and outsourcing through integrated service model

Testimonials

Enitec

“Despite the challenges of this job, such as large dimensions and weight, the materials involved, the requirements of standards and regulations, thanks to the expert advice provided by Heatmasters and professionalism in pre-heating and post weld heat treatment, the task was completed successfully.”
- Michał Krawiec, Project Engineer at Enitec Sp. z o.o

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Heatmastes high furnace capacity enables rapid response times.Heatmasters heat treatment furnace. Gearwheel heat treatment prior to quenching.Heatmasters heat treatment services for stress relieving, annealing, normalizing, preheating, austenitizing, pearliting, ferriting or softening.Post-weld heat treatment of boiler in Heatmasters electric heat treatment furnace.Heat Treated Connection Block

INDUSTRIAL SERVICES


  • NDT Inspections
  • DT Inspections
  • Blasting & Painting
  • Transportation
  • Pressure Testing
  • Staff Rental
  • Scaffolding
  • Training & Consultation
  • Project Management & Supervisory Services
  • Process Improvement, Digitalization and Outsourcing Solutions

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Heatmasters Transportation of Component to Heat Treatment FurnacesNDT

INTEGRATED SERVICE MODEL


By choosing multiple services or complete service solutions, you can allow Heatmasters to manage a selected part of your delivery process with value creation and continuous improvement responsibilities and targets. This service model allows for an optimized process, saving time and effort, whilst you have fewer moving parts to take care of and fewer tasks to juggle.

For example, once welded/casted structures requiring heat treatment services are delivered to one of our service centers and heat treatment is complete, we can provide a wide variety of additional industrial services such as NDT inspection & testing, blasting/painting, and final transportation to the customer as a service combo solution.

Heatmasters provides a large range of industrial services through our integrated service model which provides you with:

  • Complete, flexible solutions
  • Possibility of long-term value-centered partnership
  • Time savings
  • Cost savings
  • Decreased logistics emissions

Our service levels


Iron

  • Heatmasters delivers one of our services

Steel

  • Heatmasters delivers 2 or more services

Titanium

  • Heatmasters manages a part of your delivery process utilizing multiple services with value creation and process improvement in mind

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